Your end-to-end partner
Scalable Production for Perception Systems
Hellbender offers a fully integrated, turn-key manufacturing solution tailored to the unique challenges of advanced AI hardware. Our USA-based facilities combine cutting-edge automation, specialized production capabilities, and a commitment to quality that ensures each product is ready for high-stakes deployment.
Hellbender does it all – from PCB assembly to end of line integration and testing – in our Pittsburgh, PA facilities.
Nimble Production that Scales with Demand
From our PCB assembly lines, to cobotic work cells and automated end of line testing, Hellbender has all the necessary capabilities to quickly adjust and scale production to meet demand, whether it’s low-volume prototyping or high volume production.
Robotic Work Cells
Our manufacturing floor utilizes a combination of robotic and cobotic work cells that optimize efficiency and consistency, surpassing traditional human labor in both speed and accuracy.
Quick Setup for New Production Lines
With a streamlined setup, Hellbender can deploy and calibrate new robotic stations in a matter of days, not weeks. That means our customers can launch products faster and respond to demand spikes sooner.
Automated Production Processes
In-house capabilities like circuit board assembly, computer vision-based QA, and batch programming help achieve cost-effective scalability with reduced labor costs and exceptional quality.
Secure Manufacturing, Entirely in the US
Hellbender’s domestic operations and industry leading data controls make it the perfect partner for companies with demanding security requirements.
- Data Security for Sensitive Projects: As part of our commitment to protecting client IP, Hellbender has implemented CMMC Level 3 practices, ensuring that data security protocols meet federal standards.
- Protect proprietary data and ensure confidentiality with a manufacturing partner prepared to manage projects requiring strict cybersecurity measures, ideal for defense and highly regulated industries.
- Secure and Compliant: Our domestic production aligns with federal standards, making Hellbender an ideal partner for clients in defense, aerospace, and other industries that require high security and regulatory compliance.
- Support U.S. industry and maintain stringent security protocols with a manufacturing partner committed to upholding quality and compliance standards, while contributing to the growth of American manufacturing.
Build Quality your Designs Require
A combination of our internal automated testing with an adherence to known standards makes Hellbender’s production capabilities a reliable option for companies looking for a manufacturing partner they can trust.
- ISO-Certified Clean Room Assembly: Hellbender’s PCB production facility operates in an ISO Class 7 clean room, which reduces foreign object debris (FOD) and minimizes contamination, ensuring the highest levels of quality. Our clean room also contains a PCB assembly, which includes automated optical inspection and solder paste verification for precise, error-free component placement.
- Precision Lens and Imager Calibration: Our specialized imaging assembly capabilities include UV cure and anaerobic UV epoxy, meticulous focus-scoring processes, and complex lens distortion calibration for multi-camera systems. These practices are essential for achieving superior image fidelity and alignment in systems that rely on high-quality vision data like autonomous robots and industrial inspections.
- Automated Inspections and Environmental Testing: Each product undergoes thorough quality checks, including automated optical inspection, broad temperature & humidity testing, and RF testing. This attention to detail ensures that each unit produced by Hellbender meets stringent quality standards, minimizing field failures and protecting your brand.
Hellbender’s nimble, high-quality and secure manufacturing capabilities make us the perfect partner for companies looking to scale complex AI and perception hardware. Looking for a trusted US-based production partner?
